Common Laser Machine Problems and How to Solve Them

Laser-cutting technology advancements are advancing today, and we can now watch how these machines have revolutionized many sectors and helped in various aspects of the functioning of these machines’ works.

Today, there are laser cutting applications in aerospace and laser welding in the automotive industry, which have enhanced production capacities by maintaining standard qualities. There are also laser-cutting medical devices, which have helped the medical services provide better help.

But these Industrial laser cutting systems and machines face many problems while functioning, and sometimes the problem would be in the laser machine spare parts or the designs. Several common issues exist with these machines, most of which can be resolved through straightforward solutions.

Let’s explore the common problems in Laser Machines and how they can be solved: 

The Laser-firing obstacle: 

If the laser isn’t firing, it is primarily due to a problem with the lens or mirrors. This waste on the lens or mirrors can cause the laser not to fire, so cleaning them can help sort the problem. Also, the laser tube or power supply may not function properly, so ensure they work correctly.

Poor cut Quality: 

When the cut quality is poor, it can be attributed to various factors. One of the primary reasons is an incorrect focus, which can cause the laser beam to disperse and reduce cutting power. Similarly, inappropriate power settings can also contribute to poor cut quality, and hence it is essential to check whether the power settings are set correctly. Lastly, debris on the lens or mirrors can negatively impact the laser beam’s quality; therefore, cleaning them if required is advisable.

Kerf Width Too Wide:

The kerf width refers to the cut width that the laser makes. If the kerf width is more comprehensive than expected, it can be due to incorrect focus, power settings, or cut speed. It can also be caused by misalignment of the laser, so check to ensure that it is perpendicular to the material.

The Material cut problem: 

The laser-cutting machine may encounter issues where it fails to cut through the material. This can be attributed to several factors, such as incorrect focus, power settings, or cut speed. Another reason could be that the material is too thick or dense for the laser to penetrate. It is essential to ensure that the laser is adequately powerful to cut through the material before initiating the cutting process.

The Material is Melting or Burning: 

When the material is burning or melting during the laser cutting, it may be due to several factors. These can include incorrect power settings or cut speed. Additionally, wrong focus or using a laser that is excessively powerful for the material can also cause the fabric to burn or melt.

The Alignment Issues: 

If the laser is misaligned, it can lead to poor cut quality or cause the laser to fail to cut through the material. To resolve this issue, verifying that the laser is perpendicular to the material and adjusting the alignment if required is crucial.

Essential Sufficient water flow: 

To avoid overheating the laser tube, it is necessary to maintain a constant water flow. Inadequate water flow can cause the laser tube to overheat, leading to damage. Therefore, verifying that the water flow is sufficient for the laser tube and adjusting it if required is crucial.

Frustrating Error Messages: 

Error messages can arise from multiple sources on the machine, such as software problems, hardware issues, or mechanical problems. In such situations, referring to the user manual or contacting the manufacturer for guidance on identifying and resolving the issue is advisable.

Hence, Keeping the laser machine clean and performing regular maintenance can prevent common problems from happening. This involves cleaning the lens and mirrors, checking the laser’s alignment, and ensuring sufficient water flow to prevent overheating. If the problems persist, it is best to refer to the user manual or contact the laser machine repair services for help.

Also, one more precaution you can take is to buy from the best industrial laser machine manufacturer so that there are no problems from any of these later.